Zhengzhou Newin Machinery CO.,LTD
Zhengzhou Newin Machinery CO.,LTD. was established in year of 2013, which is one of the leading and professional meat cutter machine manufacturers in China. We have good technical force in meat processing machinery, have production technology, and supporting production equipment. For many years, we have produced a series of large, medium and small equipment for users to process meat products.
Why Choose Us
Our Factory
Since its inception, with the belief of "quality first, credit first", it has continuously developed and produced new and hygienic meat cutting machine and other food machinery.
Our Certificate
We believe our quality is our culture. Our meat processing machine meet the highest quality requirements as stipulated in ISO9001, CE, and our stringent quality control system.
Production Market
Our products had already exported to all over the world, such as Europe countries, Australia, north America, south America, middle east and Asia countries. And we have agents in America. We own a good reputation in food industry.
Our Service
24 hours online. Your inquiry will be a quick reply by email. Also can go through all questions with you by any online chatting tools (Wechat, Whatsapp, Viber, QQ, etc ). Test every machine and inspect the machine seriously.
Commercial meat grinder is a specialised equipment for processing meat ingredients, it can grind fresh meat ingredients into fine particles, suitable for catering industry, food processing plants and supermarkets and other commercial occasions.
Rapidly chop and emulsify both meats and vegetables with this bowl cutter. With a body made of non-corrosive anodized aluminum and bowl made of stainless steel.
It is used for the cutting of poultry or other products. The blade is rotated by motor, and an adjustment system is provided to achieve cutting of products with different requirements.
It has the advantages of compact structure, beautiful appearance, easy operation, high efficiency, low power consumption, easy cleaning and maintenance, sanitation, and good meat cutting effect.
Electric Sausage Filler Machine
This electric sausage stuffer is made of stainless steel and can be adjusted to variable speed. The foot pedal switch allows hands-free operation, so one person can complete the whole process alone.
Modern design and whole body made of 304 stainless steel. blade, special quenching process to ensure the long working life.
Commercial Meat Slicer Cutting Machine Cutter
Suitable for slicing, shredding and dicing fish, pork, chicken breast, beef, fish skin, kelp, etc.
Chicken Breast Cutting Machine
Stylish, introductory design, overall body and internal frame are all made of stainless steel 304. Knife set parts are easy to disassemble, easy to clean, independent knife set, high-strength nylon wheel of noise reduction.
The cutter speed, pot speed, the gap between the cutter and the chopper, the material of the cutter and the hardness of the cutter blade are designed and combined by our company.
What is Hydraulic Sausage Stuffer
A hydraulic sausage stuffer is a specialized machine used in meat processing to fill sausage casings with ground meat mixtures. Hydraulic sausage stuffer is widely used for stuffing various sausage products; especially for dry stuffing and big piece meat stufing. This machine adopts piston hydraulic drive. Under the action of a hydraulic cylinder, the inner material was squeezed out. It is commonly used in commercial and industrial settings where large volumes of sausages are produced.
Benefits of Hydraulic Sausage Stuffer
Increased Efficiency
Hydraulic sausage stuffers are capable of stuffing sausages much faster than manual or electric models. The hydraulic pressure ensures a steady and consistent flow of sausage mixture into the casings, resulting in uniform sausages with minimal effort.
Precision and Control
Hydraulic systems allow for precise control over the stuffing process. Operators can adjust the pressure and speed to achieve the desired texture and fill level, ensuring high-quality sausages every time.
Reduced Labor Costs
By automating the stuffing process, hydraulic sausage stuffers reduce the need for manual labor. This not only cuts down on labor costs but also frees up workers to focus on other aspects of production.
Versatility
Hydraulic sausage stuffers can handle a wide range of sausage sizes and types, from small breakfast links to large salamis. This versatility makes them suitable for various production scales and types of sausage recipes.
Hydraulic sausage stuffers are designed with features that enhance their efficiency and ease of use. They include a stainless steel construction that ensures durability and hygiene. This construction also makes the machine easy to clean. The hydraulic system provides precise and consistent pressure, resulting in even and well-stuffed sausages. The cylinders of these stuffers often have a tilting mechanism, allowing for easy loading and cleaning. Some models come with different-sized nozzles to cater to various sausage casings. Additionally, these stuffers may include a pressure gauge, providing operators with real-time pressure readings for better control. A foot pedal for hands-free operation and a safety interlock system are additional features that ensure safe and convenient use of these machines.
Types of Hydraulic Sausage Stuffer
It has a small power and is suitable for small-scale production. The production efficiency is relatively low, but it is economical and efficient, suitable for home production and small-scale manufacturers. Due to its small footprint, easy placement and cleaning, it is also suitable for experimental research on sausage products.
It has a more powerful motor and a larger pressure capacity, suitable for production and use by medium and large-scale manufacturers. It can be produced automatically, operated by multiple people, and has higher production efficiency. The quality of the food produced is stable, which helps to reduce labor costs.
How Does the Hydraulic Sausage Stuffer Ensure the Integrity of Raw Meat?
Gentle conveying method: Hydraulic sausage stuffers usually use piston hydraulic drive, which can provide sufficient power while maintaining gentle processing of raw meat. Compared with traditional mechanical pushing methods, hydraulic drive can reduce friction and squeezing of raw meat during transportation, thereby reducing the possibility of breakage.
Precise control system: The hydraulic sausage stuffers is equipped with a precise control system, which can accurately control the movement speed and position of the piston. This means that during the enema process, the raw meat can be pushed evenly, avoiding breakage caused by pushing too fast or improperly positioned.
Proper enema tube design: The enema tube is the part of the hydraulic sausage machine that is in direct contact with the casing. Its design also has an important impact on the integrity of the raw meat. A suitable enema tube should have sufficient strength and toughness to withstand the pressure during the enema process, while having a smooth surface to reduce friction with the raw meat.
Correct operating methods: When using the hydraulic sausage stuffers, the operator should follow the correct operating methods. For example, the casing should be put on the enema tube and fixed before enema to avoid damage to the raw meat caused by the casing moving or falling off during the enema process. At the same time, the operator should also adjust the working parameters of the hydraulic sausage machine according to the characteristics of the raw meat and the enema requirements to achieve the best enema effect.
Regular maintenance and upkeep: The hydraulic sausage stuffers requires regular maintenance and upkeep during use to ensure its normal operation and extend its service life. This includes cleaning enema tubes, checking the working condition of hydraulic systems, replacing worn parts, etc. Through regular maintenance and upkeep, you can ensure that the hydraulic sausage stuffers works at its best, thereby better ensuring the integrity of the raw meat.
What are the Possible Reasons why the Hydraulic Sausage Stuffer Cannot Complete the Filling Function?
Factors to Consider When Selecting Hydraulic Sausage Stuffer
Determine Your Production Volume
The first step is to evaluate your production needs. If you produce sausages in small batches, a manual sausage stuffer may suffice. For larger production volumes, consider an electric or hydraulic sausage ftuffer, which can handle higher capacities and provide consistent results.
Consider the Capacity
Capacity is a crucial factor in selecting a hydraulic sausage ftuffer. Determine the amount of sausage mixture the machine can handle in one batch. Smaller machines typically have a capacity of 5-10 liters, while larger commercial machines can handle up to 50 liters or more. Choose a machine that aligns with your production volume to ensure efficiency.
Material and Build Quality
The material and build quality of the machine impact its durability and ease of maintenance. Look for machines made from stainless steel, as they are robust, resistant to corrosion, and easy to clean. High-quality materials ensure the machine will withstand regular use and maintain hygiene standards.
Ease of Use and Maintenance
Consider how easy the machine is to operate and maintain. User-friendly machines with clear instructions and simple controls can save time and reduce the learning curve. Additionally, machines with removable parts that are dishwasher-safe or easy to clean by hand will help maintain hygiene and extend the machine's lifespan.
Additional Features and Accessories
Some hydraulic sausage ftuffers come with additional features and accessories that enhance their functionality. Look for machines with interchangeable nozzles for different sausage sizes, automatic linking for creating uniform sausage links, and speed controls for precise filling. These features can add versatility and improve the overall sausage-making process.
Budget Considerations
Your budget will play a significant role in determining the type and quality of the hydraulic sausage ftuffer you can purchase. While manual stuffers are generally more affordable, investing in an hydraulic machine can save time and increase productivity in the long run. Consider your budget alongside your production needs to make a balanced decision.
To operate the hydraulic sausage stuffer, begin by adding No. 46 oil to the cylinder and connecting it to a suitable power source. Confirm that the machine rotates forward and backward before starting the process.
Once the machine is ready, insert the mixed meat stuffing and press the drop button on the control panel. The stuffing will drop directly into the material frame. Then, close the butterfly valve.
Next, place the enema tube on the casing and turn on the switch. Press the up button on the control panel to begin filling the sausage. The filling process is quick, with a material cylinder volume of approximately 30KG.
The rise function on the control panel is for filling the intestines, while the descent corresponds to the stuffing process into the material cylinder. Remember to add half of the hydraulic oil to reach the appropriate pressure when necessary.
How to Clean Hydraulic Sausage Stuffer
Preparation
Ensure that the hydraulic sausage ftuffer is unplugged or disconnected from the power source. Gather the necessary cleaning tools and supplies, such as brushes, sponges, cleaning agents, warm water, and sanitizing solution. Read the manufacturer's instructions and recommendations for cleaning and follow them accordingly.
Disassembly
Start by removing any attachments or accessories from the hydraulic sausage ftuffer, such as filling tubes, plungers, and nozzles. Carefully disassemble the main components of the hydraulic sausage ftuffer, which may include the cylinder, piston, o-rings, gaskets, and seals.
Removal of Meat Residue
Rinse the disassembled parts with warm water to remove excess meat or sausage mixture. Use a brush or sponge to scrub the surfaces, ensuring that all meat residue is removed. Pay close attention to hard-to-reach areas and crevices where meat may accumulate. If necessary, use a mild detergent or cleaning agent recommended by the manufacturer to remove stubborn stains or grease. Apply the cleaning agent as directed and scrub the surfaces thoroughly.
Rinse
After scrubbing, thoroughly rinse all the parts with warm water to remove any remaining cleaning agents and loosened debris. Ensure that all traces of soap or cleaning agents are completely rinsed off, as they can contaminate the sausage mixture or affect the flavor.
Sanitization
Sanitization is a crucial step to eliminate bacteria and ensure food safety. Prepare a sanitizing solution by following the manufacturer's instructions or using a food-safe sanitizing agent. Submerge the disassembled parts into the sanitizing solution, making sure they are fully immersed. Allow them to soak for the recommended duration specified by the manufacturer.Alternatively, you can use sanitizing wipes or spray to sanitize the parts. Follow the product instructions for the appropriate contact time.
Drying and Reassembly
After sanitization, remove the parts from the sanitizing solution and rinse them with clean, warm water to remove any residue. Place the parts on a clean, dry surface or use a clean towel to pat them dry. Ensure that all components are completely dry before reassembly to prevent the growth of bacteria.
Reassembly and Inspection
Once all the parts are dry, reassemble the hydraulic sausage ftuffer according to the manufacturer's instructions. Ensure that all components are properly aligned and secured. Before using the sausage filler again, inspect the parts for any signs of damage, wear, or degradation. Replace any worn-out or damaged components to maintain the efficiency and safety of the equipment.
FAQ
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